Making extreme industrial logistic operations efficient

See how Embraer reached extreme traceability and efficiency in aircraft manufacturing.

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The Customer

Embraer - Empresa Brasileira de Aeronáutica S.A. is one of the world’s leading aerospace companies and ranks today as the world’s 3rd largest civil aircraft manufacturer. With over 40 years of experience, Embraer has produced over 4.000 aircraft that operate in over 60 countries.

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The Challenge

As a global aerospace company, Embraer’s industrial processes are subject to extreme regulations, where security and traceability rank first in the requirements list.

Along with this responsibility, Embraer’s vision to continuously deliver innovative aircraft has prompted them to grow sustainably, going from less than 50 aircraft per year to more than 500 aircraft per year, expanding from small private jets to 90+ passenger regional jets.

This growth has challenged the logistic and supply chain organization to reduce operational costs and shorten process cycles while maintaining the extreme traceability requirements that support the business.

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The Solution

Embraer chose to implement Processware's Material Control Solution, covering all material flows in all production sites around the world, from goods receipt to assembly line delivery, including quality control, customer spare parts shipping and inter site transfers.

Traceability down to the serial number is constantly assured, without hampering operator productivity, and a transparent seamless integration to the corporate ERP (SAP) is in place to assure business process and data consistency.

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The Results
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100%

traceability and stock accuracy

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90%

reduction in administrative tasks

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80%
reduction in goods receipt cycle
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